Thursday, September 30, 2010

WS3B Lab Scope

WS3B Lab Scope


Signal Name:  RPM/Fuel injector
Volt/division/range: A 2V  B 20V
Time/division/range: 10ms

Draw the pattern below:



Explain the operation of the sensor or Actuator using the Graph:
(use arrow at different points, and describe what happens there)


Arrow 1 = A magnetic field is created.
Arrow 2 = A magnetic field is creating.
Arrow 3 = Sudden collapsed of magnetic field and plus is generated.
Arrow 4 = Magnetic field is collapsed and is lowest .
This wave form representing the crank position.

The second wave form (B) the same as which i have explained on MAP/fuel injector before of this, there is nothing changed we can see and camper. both of them
Note: the second (B) wave form is fuel injector.

WS3B Lab Scope

WS3B Lab Scope


Signal Name: MAP/ Fuel injectors
Volt/division/range: A 2V   B 20V
Time/division/range: 2ms

Draw the pattern below:




Explain the operation of the sensor or Actuators using the Graph:


(Use arrow at different point, and describe what happens there)


Arrow B = Source or zero voltage, No current going through to this point.
Arrow A = The voltage drop abruptly, when the PCM driver turn ON, this complicating the circuit.
Arrow D = The voltage drop is the voltage that is rimming in the circuit to push the current across, the resistance of the PCM driver or got and also period of the injector is opened.
Arrow E = This is the current flow through winding to create or build up of magnetic field, which is inductance and collapsed of this magnetic field which from this  slight of peak.
Arrow C = back to MF.
These wave form are of fuel injector.

MAP wave form are:
Arrow 1= When the engine is start, the throttle is wide open, zero vacuum, will be reduced.
Arrow 2 = The voltage approaching nearly 5V, as a vacuum is applied the voltage will reduced.
The example wave form clearly demonstrate that at idle voltage of 1v and the throttle is opened the vacuum in the manifold drop and the higher voltage for these condition is seen. That has on the wave form is due to the vacuum change form the indicate pulses as the engine is urning.

Wednesday, September 29, 2010

Engine Electronic Control Systems, Ignition circuit digram

Connect your circuit up to the function generator and fire the spark plug


                                                                                                                                  
R3 = unknown
R1 = Resistance of the primary coil 3.6 ohms 
Transistor: TIP31C
R1 coil resistance (primary) = 3.6 ohms 
Amperage = 3.0 A This is value of current that can handle form the data sheet.
We have to find the value for R2 to make the current not more 3 A in the circuit .
V = IR1
I = 12/3.6 = 3.33 A
So Rt = V/I = 12/3 = 4 ohms
The resistor we need for our circuit is:
R2 = 4 - 3.6 = 0.4 ohms
0.4 ohms resistor required

Ignition Circuit 

Ignition system has the capability of raising voltage the low voltage (12 volt) to a very high voltage (3000+volts) and distributing it to the spark plugs where spark plus ignites fuel air mixture.

when the igniting switch is on current flows through the primary winding of the ignition coil and a strong magnetic field is developed when the current flows is interrupted or switched up, the magnetic field is collapsed across the secondary winding a high voltage and this high voltage is discharge from the ignition coil through the high tension lead to the spark plugs where is ignites the fuel air mixture.

I have built an electronic ignition circuit, this includes a transistor, function generator, ignition coil. spark plug, and unknown resistor R3.
I did calculate the value for unknown resistor for my circuit which the amplifire can work and can handle the current.

Engine Electronic Control Systems, Wasted Spark Ignition System

Wasted Spark Ignition System


Wire up the wasted sark ignition system using the function genearator the modules.
Havea the coil and spark plugs in the circuit so the spark plugas can fir
Draw a wiring diagram of how you wired the circuit

Engine Electronic Control System

Wire up coil over ignition system using the function generator to trigger the module. Have the coil and spark plug in the in the circuit so the spark plug can fire .

Draw a wiring diagram of how your wired the circuit.

Tuesday, September 28, 2010

TT c 4826 - Engine Electical cotrol System Off Car Practical Book diagram

Wire up an ignation module use adistributor to trigger the module. Have a coil and sprk plug in the cicuit so plug can fire .
Draw a wiring digram of how you wired the circuit.

WS8 Primary & Secondary Ignition Pattrens

Primary & Secondary Ignition Patterns


1.1 Set up a lab scope or ignition oscilloscope to view the the primary ignition pattern on lab scope, withe engine warmed up and idling.

1.2 Record the average Firing Voltage for each cylinder in the chart below.

1.3 Record the average Burn Voltage for each cylinder in the chart below.

1.4 Record the average Burn Time in ms for each cylinder in the chart below.

1.5 Record the average Dwell Time for each of the cylinder in the chart below.

1.6 Are all these primary ignition voltage readings normal? YES please discuses what is normal or abnormal about pattern and what cause it?
Yes voltage readings are all normal. The firing voltage, burning voltage and dwell time are all constant for all 4 cylinders, if there were any difference in voltage either firing voltage, burning voltage or burning time for any cylinder that would be abnormal and the engine would not run smoothly, therefore  the engine for this reading was ruining smoothly and no hesitation or mis firing detected.


CY # 1
CY # 2
CY # 3
CY # 4
Primary Ignition
300 V
300 V
300 V
300 V
Firing Voltage
40 V
40 V
40 V
40 V
Burn Voltage
1.4 ms
1.4 ms
1.4 ms
1.4 ms
Burn Time
4.6 ms
4.6 ms
4.6 ms
4.6 ms
Dwell Time

1.7 Draw or phograph the primary ignition oscilloscope parade pattern from your scope into the box below. Do it carefully and show the detail you need to see for diagnosis. Record voltage and time scales.

1.8 Discuss what the primary display or parade pattern emphasizes for diagnosis. What can it help you see?

Print A is the dwell period that is when the coil is grounded. Point B is the current imiting and this will prevent heat being primary coil generated and the Point C is firing voltage when spark occurs. point D is the burning voltage shows. Point E is the back MF and return to zero.

2.0 Secondary voltage patterns


2.1 Set up your ignition oscilliscope or lab scope to view the secondary ignition patterns on your lab scope, with the engine warmed up and idiling.

2.2  Record the average firing voltage

2.3 Record the average Burn time for each cylinder in the chart below.

Are all these secondary ignition voltage readings normal? yes
discuss what is happening in the pattern and what it is telling you about the ignition system.

As from data we collected in the chart below shows all four cylinders here constant voltage and burning time at snap acceleration. The secondary coil spike tells us the ignition system. If firing (high voltage) and the burning time about to start, we see it is very fast with the full voltage spike takes about 0.6ms and burn time of about 1ms which is normal for the secondary pattern.

2.5 Do a snap acceleration and record in the chart below how high the firing voltage (KV) went under snap acceleration.


Cyl 1
Cyl 2
Cyl 3
Cyl 4
Secondary ignition
13 KV
13 KV
13 KV
13 KV
Firing voltage (KV)
1.6 ms
1.6 ms
1.6ms
1.6ms
Burn Time (ms)
yes
yes
yes
yes
Snap acceleration


2.6 Are all these snap acceleration secondary ignition voltage readings normal? yes
      Discuss what is happening and what the pattern is telling you.

The high firing voltage shows us the engine revs up and the amplitude increases as there is more demand or load the engine, therefore at the snap acceleration the ignition is building up higher voltage and do it quicker to keep up the engine speed.

2.7 Draw or photograph the secondary ignition lab scope pattern while idling from your scope into the box below. Do it carefully and show the detail you need to see for diagnosis.

2.9 Start the engine and let it idle (for only a short time.) Record the new firing voltage and burn time for all the cylinders in the chart below


Cyl 1
Cyl 2
Cyl 3
Cyl 4
Secondary ignition (one cylinder grounded)
5 KV
3 KV
6 KV
7 KV
Firing voltage (KV)
5.9 ms
3 ms
3 ms
3 ms
Burn Time (ms)


2.10 Draw or photograph the shorted secondary ignition waveform you see now on your scope.


2.11 Discuss what is happening in the shorted ignition pattern and how the ignition pattern tells you what is happening in the ignition system.

The graph shows us when the coil is shorted in the primary magnetic field collapsed and induces current into the secondary winding this is the secondary ignition spike which is about 3 KV in one milli second burning time progress to about 2ms.

2.13 Stop the engine and attach a spark tester to another spark plug wire. Start the engine and let it idle (for only a short time). Record the new firing voltage and burn time for all the cylinders in the chart below



Cyl 1
Cyl 2
Cyl 3
Cyl 4
Secondary ignition (spark tester on one cylinder)
13 KV
14 KV
7 KV
6 KV
Firing voltage (KV)
3  ms
1.5 ms
3 ms
3 ms
Burn Time (ms)


2.14 Draw or photograph the spark tester secondary ignition waveform you see now on your scope. Show the details that is necessary for accurate diagnosis. include time and voltages



2.15 Stop the engine, remove the spark tester (be gentle), replace the spark plug wire, and run the engine to clear the spark plug. The engine should be back to normal.

2.16 Discuss what happens to the ignition waveform when the spark tester is attached to the spark plug wire. What does it tell you about the ignition system?

The three cylinders with the normal spark plugs shows no abnormality, all three cylinders had almost the same pattern spikes, burninig time of voltage except cylinder #2 the tester has much higher firing voltage about 15000v the burning time has reduced dramatically, this indicates as we have applied the string theory in this exercise the larger the gap, the higher firing voltage and shorter burning time

2.17 Remove the spark tester carefully, and put everything back together on the engine, Engine runs fine? yes.

Sunday, September 26, 2010

WS2 Flash Codes

Flash Codes


Make Toyota           Model 4A - FE


1. Flash/Blink Codes


1.1 Find a engine that you have the workshop manual with the correct procedure and codes to diagnose the flash codes
1.3 Using the workshop manual follow the procedure to extract the codes, explain briefly what is the procedure.

1 : 24               2:  31          3:  41
We found there codes tab faulty in this exccersise, and we connect a jumper wire across ( short cut) TE1 and E1, so the flushing light was 2, 4, 3, 1, and 4, 1 there these codes are 24, 31, and 41, and these codes matches the codes on the engine manual 41 TPS, 31 Vacuum Sensor, and 24 IAT


2 Trouble codes or fault codes
find where the codes are listed

2.2 Record any codes, and what system and condition they describe in the chart below.

Code number
System affected
Condition described
24
IAT
Loose plug  (poor connection)
31
VS circuit
Loose plug  (poor connection)
41
TPS
Loose Plug     (poor connection)


3. Visual Inspection to find fault
3.2 Describe the problem you found:

Poor connections, loose plugs, in all there.

4. Repair fault
4.1 plug back in the connector , or repair problem found, describe what you did:
We have loosed and put them back in had stopped flashing.

5. Clear codes
Describe what you did to clear the codes:
I have removed the ECU fuse in the fuse box abut 10 seconds and cleared the codes.

6. Recheck for codes and record codes in system now:
Recheck for codes and found 1, 1,1,1 flushing continually, it means these flushing are normal.

7 How could the faults fund affect the engine performance?
these faults will effect the engine performance the engine will run either rich and lean it means the fuel ratio has been affected and the result was black smoke. Ie ; high Hc or unburnt fuel.

8 Discuss what other test you should be doing once you have found the fault codes:
I would test them for wire having voltage drop test for earth or grounding each of these component.

Note: I had take picture for this exsccirsice , un fortunately deleted for my mobile phone.

WS1 Petrol Fuel injector Testing

Petrol Fuel Injector Testing


1. Listen to the injectors as the engine is idling :
I had used along screwdriver all injectors sound like sharp tap. That of all injectors OK


2 Check voltage to the injectors when idling or Key On. This make sure you have battery voltage to the injectors so they can work .
Record battery voltage: 14.40 V
Record voltage at each injector:

CY # 2
CY # 1
CY # 3
CY # 4

14.0
14.08
14.10
14.08
Volts



3. With engine idling, watch injectors firing by using an LED tester or test light:


CY # 2
CY # 1
CY # 3
CY # 4

ok
ok
ok
ok
If flashes

With engine Idling watch injector firing by using multi- meter set to read % (duty cycle). Record the reading for each cylinder at idle in the boxes.

CY # 1
CY # 2
CY # 3
CY # 4

96.0%
95.9%
95.7%
94.9%
Duty cycle %

4. with the multi- meter still set read % (duty cycle), accelerate the engine with short, fast throttle opening , and note in the boxes below the maximum % reading. 



CY # 1
CY # 2
CY # 3
CY # 4

77.4%
82.4%
76.9%
80.7%
Duty Cycle %



6. set multi - meter to read Hz, and with the engine idling, record the reading for each cylinder:


CY # 1
CY # 2
CY # 3
CY # 4

8.41
8.49
8.86
8.20
Hz



7. With the multi - meter still set to read Hz. Increase the engine RPM, and watch how the Hz changes.
Record the reading in the boxes.

CY # 1
CY # 2
CY # 3
CY # 4

41.76
37.33
37.70
37.91
Hz





Using this formula calculate the pulse width of each injector both at idle and when the engine is revved up.
"pulse width ms = (%duty cycle/100)/frequency"
calculation: 96% /100 / 8.41 Hz =0.114 ms . this calculation an idling.

CY # 1
CY # 2
CY # 3
CY # 4

0.11 ms
0.112 ms
0.110 ms
0.108 ms
Calculated Time at Idle
CY # 1
CY # 2
CY # 3
CY # 4

0.018 ms
0.0220 ms
0.020 ms
0.021 ms
Calculated Time when revved


Note: injector pulse width ( range of 0 - 25 ms) this is amount of time that injector are open, not duty cycle , the duty cycle is regularly as the ratio of amount of time a signal (active) to the amount of time available for the signal to active.